Challenge
Arch Coal’s blast engineering process required precise calculations for placement, measurement, and timing of explosive shots to ensure both safety and efficiency. Once a blast was designed, engineers needed to document, review, and submit reports to regulatory agencies for approval. However, existing processes relied on manual data entry and review, leading to inefficiencies, delays, and an increased risk of inaccuracies.
Engineers also faced challenges in accessing and updating blast data in real-time, particularly in remote locations where connectivity was unreliable. Without a centralized digital system, compliance reporting required extensive manual effort, making it difficult to meet industry regulations efficiently. To overcome these limitations, Arch Coal needed a mobile solution that streamlined blast design, automated documentation, and ensured regulatory compliance—all while enabling engineers to work seamlessly in the field.
Solution
Technology Partners designed and developed the Ignition Point Mobile Application, a native iOS solution built specifically for Arch Coal’s operational needs.
The mobile application provided engineers with a user-friendly interface on ruggedized iPads, enabling them to visually design blasts, configure materials, and set ignition timing directly in the field. Built using XCode/Objective-C, Java, REST, and Oracle, the application delivered a powerful and reliable experience, even in remote mining locations.
One of the key capabilities of the application was its offline functionality. Engineers could continue working without an internet connection, with data automatically synchronizing once connectivity was restored. This feature ensured uninterrupted productivity, allowing engineers to focus on their tasks without disruption.
Additionally, the application streamlined compliance reporting by generating industry-standard formatted reports, reducing the administrative burden and ensuring regulatory requirements were met efficiently.
Technology Partners provided end-to-end project execution, from initial requirement gathering and system architecture to deployment and ongoing support. The intuitive design and structured development process ensured a smooth transition from traditional methods to a digital, field-ready solution.
Results
The implementation of the Ignition Point Mobile Application transformed blast engineering at Arch Coal by improving efficiency, accuracy, and compliance.
The new mobile application eliminated manual processes, enabling engineers to design blasts faster, track configurations with precision, and automate compliance reporting. By providing real-time access to blast data, Arch Coal improved its ability to optimize resource allocation and minimize downtime.
This project was a perfect example of how technology can transform even the most traditional industries. By focusing on user needs and operational challenges, we delivered a solution that not only improved efficiency but also enhanced safety and compliance, showcasing the power of collaboration and innovation.
Matt Nicolls, Service Line Manager
Technology Partners
The offline functionality of the app allowed engineers to work seamlessly in remote areas, ensuring that critical data was captured and synchronized automatically. Additionally, the intuitive user interface reduced training time, allowing teams to quickly adapt to the new system.
Through this strategic digital transformation, Arch Coal successfully enhanced its operational workflows and positioned itself for continued efficiency gains in the mining sector.
Key Outcomes
- Improved blast documentation and compliance reporting, reducing administrative effort.
- Seamless offline functionality, enabling engineers to work in remote locations.
- Enhanced operational efficiency, optimizing blast design and execution in the field.
- Increased accuracy in blast configurations, minimizing errors and regulatory risks.
- User-friendly interface, reducing training time and improving adoption rates.
